Traditional hydroponic gardening techniques have always been a
bit ahead of their time, and generally only competitive with
traditional farming for 'high value' crops. The vertical
hydroponics movement is beginning to change that relationship by
making it easier to grow traditional food crops at high densities
in urban areas close to where the crops are sold and consumed. I
have recently been looking at hydroponic technologies suitable
for vertical applications, and have found that cylindrical
rotating methods appear to have some fairly significant
advantages over traditional hydroponics. And since we have some
professionals among us, it seemed like a good idea to get some
thoughts from the technocrats.
Basically, rotational hydroponic methods consist of a cylinder
containing rows of a suitable growth medium, a central lighting
fixture, a water reservoir, and a chain drive system that rotates
the cylinder at very low speed so each row of plants is dipped
into the water reservoir a couple of times per day.
The advantages are simple - these rotational units can be stacked
vertically, all plants are essentially equidistant from the light
source, and rotational growing generates much larger and
healthier plants than non-rotational methods. Combined with LED
based lighting, operating costs can be significantly reduced when
compared with traditional hydroponic techniques.
One such system is sold by Omega Garden - although construction of
something similar from readily available materials should not be
a great challenge for anyone mechanically inclined.
The question is, why arent there more of these systems out there,
and what problems do you see associated with setting up a small
urban production facility to generate various food crops and,
hopefully, positive revenue.
Using artificial light seems to me to be a less-than-desirable
way to go - couldn't you use light pipes of some form to
bring sunlight into the system?
(a light pipe doesn't necessarily imply fibers - it could be
anything from fibers to a shiny metal plenum - obviously fibers
have a problem passing UV).
Well, one aspect of artificial lighting is that you can control
the intensity and duration far more than is feasible with natural
light. Also, the newer LED based full spectrum lights are
actually quite cheap to operate, and in conjunction with a nice
solar system can allow a 24x7 growing cycle with a similar amount
of incident light.
Being able to separate the growing environment from the
requirement for direct or indirect sunlight is quite an
advantage.
Some sample consumption figures from the Omega site show that
energy consumption with LEDs is not too bad - 171 KWH over 2 week
operation:
CFL = compact flourescent
CFL (6 Kilowatts per Hour (KWH))
2 week total: 1646.4 KWH to produce 2160 units of Lettuce
Per Lettuce Unit = 0.76 KWH
LED (0.48 Kilowatt)
2 week total: 171 KWH to produce 2160 units of Lettuce
Per Lettuce Unit = 0.079 KWH
It seems OK if you can get cheap enough downtown/metro rents
(cheap as in "dirt" cheap) and have enough for the
initial upfront costs and have a ready and steady market. You
have to move a lot of lettuce to pay thousands a month rent in
some warehouse, plus your other expenses, like you might need
heat,a lot of salad crops don't do well below 70 and below 50
they just stop, most crops anyway. Like at 50 tomatoes won't
die..but they'll just sit there, do nothing. We have a lot of
greens including lettuce outside now, but even here where it
isn't that cold they aren't doing much, but the stuff in
the greenhouse is doing a lot better, just that 20-30 degree
difference is enough. So that's a cost you'll have to
figure on, heating a big part of the year. As to why it isn't
being done more..just isn't, same as why aren't the big
car companies putting out better mileage and electric cars yet?
The answer is more short term profits the other way. When gas was
cheap, people wanted huge and powerful, not small and not so
powerful. Cost of transport has not be a significant issue with
bulk food until this past summer, another strike against local
metro grown. I worked in a metro greenhouse/indoor electric
lights operation, but they did rental ornamental and tropical
plants, that pays well if you have a market. If they were doing
food (and I built their greenhouse for them and did a lot of the
indoor work with the halide lamps, etc), I don't think they
could make anything at all.
Why not a rooftop vertical farm for a supermarket? You
could even channel the refrigeration for the freezer &
produce sections to heat the greenhouse levels, and shipping
could be as cheap as dropping the harvest down a chute into the
produce section.
I was thinking more about crops like saffron and whatnot that
have high market values. It is also interesting to note that
organic 'essential oils' are extremely expensive even at
wholesale prices.
Also there are really good LED based lighting systems currently
in use in traditional hydroponics and greenhouses that are
wavelength specific, so the idea of using solar panels to absorb
all light then reemit at appropriate wavelengths is a good one.
If you have the market. I met one guy was doing a jamup business
supplying fancy restaurants with fresh culinary
crops/herbs/specialty items. He is/was a high end chef himself,
with a country place, so he just drove into work with his surplus
and sold it to more or less his competition, but he didn't
care, he was booked solid all the time mostly catering, whereas
his cooking herbs clientele worked for sit down restaurants, so
they didn't compete as much. His contacts were just as
important as his crop, and his crop was neat, you'd walk
around his farm and he just had patches of this or that all over,
it didn't even look like a farm unless you could identify the
species readily, because they were in clearings on the edges of
normal pasture (that got hayed, but no cows, he just sold the
hay). Large scale edible landscaping. We've sold some like
that but not much, just some surplus perennials we have, like
once you have rosemary, you get a LOT of rosemary, etc. Yes, much
better price per ounce instead of bulk cheap per lb.
If what you are suggesting it taking sunlight, driving a PV
array, then an LED array, then the plants, it still seems to me a
bit inefficient at this time. Perhaps when we get better
efficiencies on PV arrays it would be better - perhaps even
better than natural light (see below).
Now, if you are saying LED in addition to sunlight, then
I can agree.
I'd also ask the question "Do you need 'full
spectrum' LEDs?" Plants don't really do anything
with green but reflect it, so I could see an illumination system
that didn't put out green actually being more energy
efficient than full spectrum LEDs. Given a high enough efficiency
for the PV array, it might even be better than direct sunlight
(let the panel soak up everything, including the wavelengths the
plants don't use, then re-emit that as just the wavelengths
they DO use.)
At what point does solar energy flux become the limiting factor
and not land area? Going vertical without artificial
lighting doesn't increase the amount of energy available for
plants to grow.
Do plants use all incident wavelengths? If not, would it be
more efficient to illuminate them with narrowband sources?
To clarify my question and pose a few more: Obviously they are
wavelength selective since they are green, but does that mean the
growing mechanism is also wavelength selective?
This
graph indicates that there are a number of peaks in the response
of photosynthsis. Are LEDs available at these wavelengths? Surely
someone has already done such experiments?
if we ens up with some kind of carbon trading sceme then this
will likely do way better then the food system we have now.
farming is subsidized at an incredible $$$ amount, so it may look
like its more at the start, but we are all realizing that the
money really isnt worth anything, and what would you pay for food
when its in short supply??? whatever it takes cause you cant eat
money.
this is just a handful of hydroponics manufactures making this
stuff for the medical crop wink wink so when and if it starts to
hit for food growing then the scale will have a major effect on
the pricing.
and this takes all the guess work out of farming, you will know
how much of each you are able to produce at a fixed input
rate. this is the kind of thing that you can turn into a
new trading medium, a currency backed by food insted of the
current one which is......nothing
High density hydroponic gardening
Traditional hydroponic gardening techniques have always been a bit ahead of their time, and generally only competitive with traditional farming for 'high value' crops. The vertical hydroponics movement is beginning to change that relationship by making it easier to grow traditional food crops at high densities in urban areas close to where the crops are sold and consumed. I have recently been looking at hydroponic technologies suitable for vertical applications, and have found that cylindrical rotating methods appear to have some fairly significant advantages over traditional hydroponics. And since we have some professionals among us, it seemed like a good idea to get some thoughts from the technocrats.
Basically, rotational hydroponic methods consist of a cylinder containing rows of a suitable growth medium, a central lighting fixture, a water reservoir, and a chain drive system that rotates the cylinder at very low speed so each row of plants is dipped into the water reservoir a couple of times per day.
The advantages are simple - these rotational units can be stacked vertically, all plants are essentially equidistant from the light source, and rotational growing generates much larger and healthier plants than non-rotational methods. Combined with LED based lighting, operating costs can be significantly reduced when compared with traditional hydroponic techniques.
One such system is sold by Omega Garden - although construction of something similar from readily available materials should not be a great challenge for anyone mechanically inclined.
The question is, why arent there more of these systems out there, and what problems do you see associated with setting up a small urban production facility to generate various food crops and, hopefully, positive revenue.